Carbide Base Inserts

Carbide Base Inserts

A Carbide Base Insert can replace the stainless steel top center section of either Carbide Base footer to add an additional vibration isolation stage. A Nano Insert can be installed into the center threaded hole of our footers as an alternate way to improve isolation performance.

 

These inserts are special vibration isolators which utilize ceramic ball bearings rolling in raceways coated using Physical Vapor Deposition (PVD) processes. Carefully designed geometries combined with extreme material hardness allow leveraging of Transmission Path Evasion to enhance filtering of micro vibrations. The inserts are available in 2 versions: Sapphire and Diamond.

 

Sapphire

The Sapphire inserts utilize bearing raceways formed from a high-carbon steel which is then heat treated to increase hardness. After 8 stages of polishing, the bearing raceways are then coated with Diamond-Like Carbon (DLC) combined with a special metal using a PVD process. The raceways are then cryogenically tempered to relieve internal stresses and improve toughness.

 

Diamond

The Diamond inserts utilize raceways machined from solid ceramic with around twice the hardness of hardened steel. The polished bearing raceways are then coated with PVD Diamond. Our TwinDamp™ high-damping alloy is used in locations above the raceways to further improve performance.

Carbide Base Inserts

Carbide Base Inserts utilize three bearings and raceway pairs. Three large zirconia ceramic bearings are used to spread the load across more contact points to increase weight supporting ability. The hole in the center can be used to bolt to equipment or accept the tip of a loudspeaker floor spike.

Sapphire Insert

Raceway Substrate Hardened Steel
Substrate Hardness 830 HV
Raceway Coating DLC + Alloy PVD
Coating Hardness Up to 2200 HV
Coefficient of Friction 0.3
TwinDamp™ No

Diamond Insert

Raceway Substrate Ceramic
Substrate Hardness Over 1300 HV
Raceway Coating PVD Diamond
Coating Hardness Up to 6500 HV
Coefficient of Friction 0.1
TwinDamp™ Yes

Nano Inserts

Nano Inserts contain a single zirconia ceramic ball bearing rolling between a pair of Sapphire or Diamond bearing races. Nano Inserts are utilized by all 3 of the Carbide Audio footers.

Nano Sapphire Insert

Raceway Substrate Hardened Steel
Substrate Hardness 830 HV
Raceway Coating DLC + Alloy PVD
Coating Hardness Up to 2200 HV
Coefficient of Friction 0.3
TwinDamp™ No

Nano Diamond Insert

Raceway Substrate Ceramic
Substrate Hardness Over 1300 HV
Raceway Coating PVD Diamond
Coating Hardness Up to 6500 HV
Coefficient of Friction 0.1
TwinDamp™ Yes
Adding Nano Inserts into Carbide Base

The standard threaded insert in the center of the Carbide Base and Carbide Base Micro footer can be replaced with a Nano Insert. The top of the Nano insert protrudes above the top of the footer to directly contact the underside of equipment.

 

The maximum supporting weight of the footer regardless of the installed ViscoRing™ will then be 55 kg (121 lbs). This also forgoes the ability to bolt the footers to equipment and accept the tip of a loudspeaker spike. At least 3 footers must be used when Nano Inserts are installed.

 

The Nano Inserts can be combined with the Sapphire and Diamond Carbide Base Inserts to further improve isolation.